Master Gear and Monitor Gear
Types
Types
- Master gears for single and double gear flank and runout measurement
- Setting masters to adjust and calibrate quality control instruments
- Rolling gears to measure noise
- Rolling gears to reduce burrs and nicks
Dimensions
Dimensions
- Module 0.8 - 6.0
- Diameter 40 - 300 mm
- Tooth width 4 - 80 mm
- Helix angle 0 - 45 deg
Quality: 3-6, DIN 3962 Geometry
Quality: 3-6, DIN 3962 Geometry
: DIN 3970 or according to drawing
: DIN 3970 or according to drawing
Coatings
Coatings
PVD coatings for HSS/PM master gears only
PVD coatings for HSS/PM master gears only
- Gold (TiN)
- Futura (TiAlN)
Corrections
Corrections
- Profile and fl ank corrections
- Topological corrections
Material
Material
- High speed steel
- PM steel
Consultancy, analysis, optimisation
Consultancy, analysis, optimisation
Our experienced engineering team is readily available to address any profile analysis or design queries. Existing profiles can be optimised using our internally developed master gear design software.
Our experienced engineering team is readily available to address any profile analysis or design queries. Existing profiles can be optimised using our internally developed master gear design software.
Regrinding & recoating
Regrinding & recoating
Master gears wear with use and need regrinding to ensure continued quality performance. SU-Korea is well-equipped for this task.
Master gears wear with use and need regrinding to ensure continued quality performance. SU-Korea is well-equipped for this task.
Marking
Marking
All SU-Korea checking and setting master gears are engraved according to DIN 3970 or with any requested customer specific data and bear an individual tracking number enabling them to be carefully monitored through- out the whole production process.
All SU-Korea checking and setting master gears are engraved according to DIN 3970 or with any requested customer specific data and bear an individual tracking number enabling them to be carefully monitored through- out the whole production process.
Quality
Quality
Master gear design and production processes are all carried out using special SU-Korea software and modern manufacturing methods.
Master gear design and production processes are all carried out using special SU-Korea software and modern manufacturing methods.
All SU-Korea checking and setting master gears are fully tested on CNC inspection equipment and are delivered with a certifi cate of conformity. We produce master gears on specially designed and optimised machinery in classes from 3 to 6 to DIN 3962, AGMA and BS standards.
All SU-Korea checking and setting master gears are fully tested on CNC inspection equipment and are delivered with a certifi cate of conformity. We produce master gears on specially designed and optimised machinery in classes from 3 to 6 to DIN 3962, AGMA and BS standards.
We therefore guarantee both the accuracy of our master gears and the quality of the whole manufacturing process.
We therefore guarantee both the accuracy of our master gears and the quality of the whole manufacturing process.
With SU-Korea tool service, you benefit from more than 20 years of experience in tool design.
With SU-Korea tool service, you benefit from more than 20 years of experience in tool design.
Today, some of the world's leading gear manufacturers rely on SU-Korea to manage to handle their complete tool supply through commodity management supply systems.
Today, some of the world's leading gear manufacturers rely on SU-Korea to manage to handle their complete tool supply through commodity management supply systems.
